Daisy
888 Stock Overmold Project
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This project began when I read the publication from CMP titled "Tom
Johnson's Sporter Tips".
While I believe that every coach or leader that uses the Daisy 853/753/888
rifles should have this, I felt that the stock buildup section was too
much work if there were multiple stocks to be built up. I figured that
an overmolding process would be much easier.
This page describes the steps we use here in the Valencia
County 4-H program here in New Mexico.
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The first question is why do this?
It will increase the weight of the rifle, and while I've found this is
not for my younger shooters, the raised cheekpiece and deeper pistol grip
gives better control to my older shooters (12years and up)
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Thanks to Maj Bill Barker from the La Cueva MCJROTC
for loaning me a 753 stock to use as my mold base.
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The first step was to make the mold.
I used an inexpensive pistol case and with some cutting and drilling
I mounted the 753 stock with two of the buttplate screws, and
used a portland cement mix poured inside plastic kitchen trash
bags to make first, the bottom part of the mold, and then the
top.
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I'd suggest the leader to make the first unit as this is where
I get the shooter involved. In this process there is probably
at least 5 hours of work, and they seem to take better care of
the rifle if they put some effort into it. They can get cash from
Mom & Dad, but their elbow grease is a bit more valuable to
them.
They begin by removing the 888 stock and taping up areas we don't
want any filler to get into. Simple masking tape is enough.
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When you make the mold and then you try and fit the 888 stock
into it, you will find there are some areas you need to chip out.
Believe it or not, there are some areas where the 888 stock is
bigger. Mainly on the upper side of the stock forward of the cheekpiece,
and also just forward of the trigger. Using a portland cement
mix w/o aggregate (rocks) makes it very easy to use a screwdriver
to easily chip and scrape these areas away.
We fit a plastic bag over the cemet mold to keep the resin from
sticking to the mold. We get the plastic to stick to the cement
with a quick spray of spraypaint. Remember to do this for both
the top and bottom sections of the mold. ... Next we use some
modeling clay or electricians clay to fill the area of the butt
and making dams forward of the neck to keep the resin out.
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While I supervise, the shooter mixes up about 2-1/2 cups of fiberglass
resin. Make sure they wear gloves.
Also we mix the resin with about 5% more activator than recommended
so that the resin cures pretty quickly ... and hot ... the resin
cures at over 150°F. I have them pour the extra resin into
an empty pellet tin(s) ... if you set this on styrofoam while
it sets, it will melt the foam!
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It's OK to pour more than necessary ... less filling later. Just
don't take too long. The "gel time" of this resin is
only about 15 minuites.
Now the waiting begins. Probably about an hour.
I do usually snap the case lid closed to make sure all areas
get a good fill
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Since this method does not pour from the butt or from the trigger
side (I consider this to be too big of a risk of filling areas
you don't want to), you won't fill every nook & cranny.
Here is where the auto body filler comes into play. We open the
mold and you will certainly see areas unfilled. Mix up a batch
of filler, slather it on heavy and slap the mold top back on,
close the lid and I like to pile extra weight on top.
After this sets ... no more than 10 minutes, you might have to
do the same for the bottom. Remove the stock, fill the areas and
press into the bottom side of the mold until this is set up as
well.
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Pretty Ugly.
The only thing to be careful with there is that some of the edges
can be sharp .... gloves are recommended for the next few steps
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A pair of pliers and 5 minutes of work cleans this
up nicely. |
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A heavy rasp and a sander (use a face mask here) along
with about 30-45 minutes starts making it look as if you have not
totally ruined the stock! |
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Hese's where you can teach patience.
You will probably need a few times of filling low areas with
the body filler and sanding ... this is where the most time is
put in. The more they work to make it nice, the more thay will
like the result when they paint the stock. It is very easy to
put 4-5 hours in here
This picture was taken after 2 more fills and sanding ... 4 more
were required after this.
It's worth it to take the time
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At a rifle camp this past summer, the JROTC leader of
the group made a big deal about HOOOOT PINK .... PSST.
So my impressionable shooter, absolutely had to get this color. Makes
quite a stir walking into a JROTC shoot with this puppy.
Another shooter is a John Deere Fan .... Guess what color her rifle is?
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A happy shooter and her project
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Shooting in a recent FINAL
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For more details, feel free to email me at Air.Rifle@VC4HSS.com
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